Tunnel Boring Machine Emily Passes Key Factory Test for DC Water Potomac River Tunnel Project

October 22, 2025
The TBM named Emily at the Herrenknecht factory in Germany

DC Water has reached a major milestone in the Potomac River Tunnel Project with the successful completion of factory acceptance testing for its final tunnel boring machine (TBM), Emily. This test confirms that Emily is ready to begin excavating the southern leg of the Potomac River Tunnel — a critical step toward reducing sewer overflows and protecting local waterways.

Led by Chief Executive Officer and General Manager David L. Gadis, DC Water’s team traveled to the German factory where Emily was built to ceremonially activate the cutterhead — a massive drill-like component that will carve the tunnel beneath the river.

“Seeing Emily in action was a powerful moment for our team and underscores the scale and impact of what we’re building,” said Gadis. “It’s one thing to plan and design a tunnel boring machine, but watching it take shape reminds us why we do this work — to build a cleaner, healthier future for the District.”

During the factory acceptance test, engineers from Herrenknecht, the TBM manufacturer, ran Emily through a series of operational checks. These included spinning the cutterhead, cycling the thrust rams, and activating the conveyor system — all designed to simulate real tunneling conditions and confirm the machine’s readiness.

Emily will join sister TBM Mary, which is scheduled to begin digging the northern leg of the tunnel in early 2026. Named after Emily and Mary Edmonson — courageous abolitionists from the DC area — the machines reflect DC Water’s commitment to honoring local history while building a cleaner future. Emily is engineered for softer soils, while Mary is designed to cut through hard rock, accommodating the varied geology along the tunnel’s path.

With testing complete, the next chapter begins as Emily prepares for her journey to Washington, DC. The machine will be disassembled for transport and reassembled at the West Potomac Park site in spring 2026. That’s when Emily begins her underground mission beneath the river — ready to dig.

The Potomac River Tunnel is part of DC Water’s Clean Rivers Program, a long-term initiative to reduce pollution in the Potomac River and Chesapeake Bay. Currently, about 650 million gallons of untreated sewer overflow enter the river each year. Once completed, the 5.5-mile tunnel system will reduce overflow volume by 93% and cut the number of overflow events from 74 to just four in a typical year.

Learn more about how DC Water and the Potomac River Tunnel Project are helping create a cleaner, better environment, healthier communities, and support the river’s diverse ecosystem at dcwater.com/prt.

Latest News

Map of Water Street and Capital Crescent Trail

DC CLEAN RIVERS – POTOMAC RIVER TUNNEL PROJECT

Beginning on or about November 12, 2025, DC Water will begin preparing for construction on the Potomac River Tunnel on the 3300 block of Water Street NW, beneath the Whitehurst Freeway.

picture of damage inside the RCMI

Construction Nov 7-10, 14-17; Additional Weekend Closures Will Also Be Necessary 

For the next two weekends, beginning Friday evening and continuing through early Monday, November 7-10 and 14-17, a section of the Rock Creek Multi-use Trail near Rose Park—between P Street NW and Pennsylvania Avenue NW— will be temporarily closed for construction. One sounthbound lane of Rock Creek and Potomac Parkway will also be closed, impacting traffic. This closure is part of ongoing high-priorty repairs to the Rock Creek Main Interceptor (RCMI), a major sewer line which transports more than 100 million gallons of wastewater each day.

Picture of DC Water staff, CEO/GM David Gadis, Mayor Muriel Bowser, DC Water Board Chair Dr. Unique N. Morris-Hughes

Today, DC Water celebrated a major milestone in the Potomac River Tunnel Project with the ceremonial blessing of Mary, the tunnel boring machine (TBM) that will dig the northern leg of the tunnel. The ...

Upcoming Meeting

Board of Directors Meeting

April 24, 2023

Monday 9:00 AM

Announcement

Map of Water Street and Capital Crescent Trail
TRAFFIC ADVISORY: Water Street NW at Georgetown Waterfront Park — Travel Lane and Sidewalk Closures

DC CLEAN RIVERS – POTOMAC RIVER TUNNEL PROJECT

Beginning on or about November 12, 2025, DC Water will begin preparing for construction on the Potomac River Tunnel on the 3300 block of Water Street NW, beneath the Whitehurst Freeway.

Latest Blog Post
A helicopter lowers a drill rig to workers on the Potomac River.
DC Water begins drilling in Potomac River to explore options to rehab underwater sewer line
When one of your major sewer lines runs through the Potomac River, a backhoe and trencher won't do. That's why we've got helicopters carrying a 14-ton drill and workers suspended midair over the Potomac.
Upcoming Meeting
Date
November 12, 2025
Wednesday, 9:30 AM

Upcoming Events

Customer Service Center Announcement

Payment Plan Incentive: provides a credit back of 40% of the last 3 payments made and in the new fiscal year 50% will be credited. Eligible participants are residential customers who have had an outstanding balance for 60 days or greater and with an outstanding balance of $500 or more.