Now Flowing. Key Connection to New Rehabilitated Section of Potomac Interceptor Completed

October 03, 2025
Image of new pipe section with wastewater flowing
Major Milestone in Sewer Line Repair Near Great Falls

DC Water crews pumped out the last of the wastewater from the bypass system, then carefully lifted the two-ton steel gate that had sealed off the newly rehabilitated section of the Potomac Interceptor Sewer Line. With the gate raised, wastewater from Virginia surged into the new 54-inch sanitary sewer line, joining flow from Maryland and connecting both to the upgraded infrastructure for the first time.

This final connection near Great Falls signals the new pipe section is now fully operational— renewing a critical part of the region’s sewer system. This achievement represents a significant step in completing this complex and critical infrastructure project, which began in 2022 and faced a setback last year when a part of the original pipe collapsed during construction.

The Potomac Interceptor is a massive sanitary sewer system capable of carrying nearly 100 million gallons of wastewater daily from communities in Virginia and Maryland to DC Water’s Blue Plains Advanced Wastewater Treatment Plant. Rehabilitating key sections of the 54-mile-long sewer line is a high priority project, within DC Water’s Capital Improvement Program to upgrade aging infrastructure.

The newly rehabilitated section of the Potomac Interceptor also incorporated a Vortex Flow Insert (VFI) into the design to improve air quality and reduce long-term maintenance costs. The specialized device spins wastewater in a spiral design, aerating the wastewater to help reduce odor and corrosion.

Picture of vortex

While the final connection has been made, the project will continue through the end of the year to complete some remaining work, including:

  • Connect the new pipe to the existing odor control facility
  • Fill and seal the old pipe with concrete
  • Install manhole risers and a cover over the vortex
  • Backfill the excavation site
  • Restore the Potomac Heritage Trail and surrounding natural environment

*Revegetation is not expected until spring 2026, once weather conditions are more favorable.

The upgraded infrastructure reduces the risk of future failures, minimizes odors, and improves environmental conditions near residential areas and public spaces. By modernizing this critical pipeline, DC Water is also helping to safeguard public health, support regional growth, and ensure that wastewater is safely and efficiently transported for treatment. These improvements will also deliver long-term cost savings by improving reliability and reducing the need for emergency repairs and frequent maintenance.

DC Water continues to work closely with local partners, including NOVA Parks and Fairfax County, to ensure transparency and community engagement as this project moves toward completion.

For more information and project updates visit the Potomac Interceptor Project page at dcwater.com/potomacinterceptor.

Latest News

View of Mary at bottom of shaft inside tunnel shown from above

First turn of cutterhead signals the start of excavation for the Potomac River Tunnel Project

In a defining moment for one of the District’s largest infrastructure investments, DC Water has marked its next major milestone in the Potomac River Tunnel Project. The first tunnel boring machine, Mary, has launched her northbound journey breaking through the soil to signal the start of excavation.

With the first turn of Mary’s drill-like cutterhead underground, the machine pushed forward to begin tunneling, representing the transition from years of planning and preparation to active tunnel construction on the $819 million project.

Photo of the vegetation growing back in the culvert area
  • DC Water has completed soil removal, utilizing excavators and manual digging, to expose the clay lining for the C & O Canal between locks 13 and 14. This is the final step in the clean-up process ...
Workers manually removing soil between the locks

Work is progressing on the clean-up for the C & O Canal which was used as a bypass while the Potomac Interceptor was repaired. Workers are focused on removing sludge between locks 11 and 12. Soil removal is also nearly complete between locks 12 and 14, reaching the canal's clay liner. Workers are now manually removing additional materials in some areas.

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April 24, 2023

Monday 9:00 AM

Announcement

View of Mary at bottom of shaft inside tunnel shown from above
DC Water Launches Tunnel Boring Machine Mary, Marking Important Step for Potomac River Tunnel Project

First turn of cutterhead signals the start of excavation for the Potomac River Tunnel Project

In a defining moment for one of the District’s largest infrastructure investments, DC Water has marked its next major milestone in the Potomac River Tunnel Project. The first tunnel boring machine, Mary, has launched her northbound journey breaking through the soil to signal the start of excavation.

With the first turn of Mary’s drill-like cutterhead underground, the machine pushed forward to begin tunneling, representing the transition from years of planning and preparation to active tunnel construction on the $819 million project.

Latest Blog Post
A helicopter lowers a drill rig to workers on the Potomac River.
DC Water begins drilling in Potomac River to explore options to rehab underwater sewer line
When one of your major sewer lines runs through the Potomac River, a backhoe and trencher won't do. That's why we've got helicopters carrying a 14-ton drill and workers suspended midair over the Potomac.
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April 15, 2026
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